We are currently engaged with a client who is seeking an experienced Lean Engineer to join their growing team in Troy, Alabama. This is an excellent opportunity for anyone with experience in factory master planning who has a Lean Sigma Six Blackbelt certification. Our client is looking for motivated individuals who can come in and hit the ground running. Please read the job description below and apply today!
NOTE: Relocation assistance will be provided for the right candidate!
Summary/Objective
The Lean Engineer plays a vital role in the development of a Factory Master Plan (FMP) roadmap aligned with the 1 to 5 year business plan, focusing on improving material flow and achieving short and long-term objectives. Utilizing lean tools, techniques, and methods, the Lean Engineer collaborates with cross-functional teams to support the goals outlined in the FMP.
Essential Duties & Responsibilities
- Coordinate, collect, and analyze data to establish statistical problem-solving goals.
- Lead continuous improvement project teams, driving execution of Kaizen/Rapid Improvement events.
- Convene and lead Project Teams to develop integrated plans for improving material flow and achieving short and long-term objectives.
- Provide regular updates through formal and informal presentations to the team.
- Ensure effective change management by keeping all employees informed, engaged, and committed to project deliverables.
- Identify and share best manufacturing/lean practices, methods, and ideas.
- Maintain and recommend next steps in the Factory Master Plan in collaboration with factory leadership to enhance current capabilities and align with future state plans.
- Collaborate with Senior Leadership to track progress against the plan.
- Interpret customer needs and requirements, translate concepts into best practices, identify process improvement opportunities, and quantify results and trends.
- Adhere to and monitor Standard Operating Procedures (SOP).
- Communicate effectively and promptly notify supervisors of any discrepancies.
- Accurately input all required data into the manufacturing database.
- Complete other duties as assigned by the manager.
Minimum Job Requirements
- Minimum of 5 years of manufacturing experience incorporating Industrial Engineering and Lean Methodologies in medium volume manufacturing processes.
- Demonstrated track record of at least 5 years of successful work in medium or high volume manufacturing environments in durable goods industries, directly impacting manufacturing results (SDQC).
- Bachelor’s Degree in Engineering or related field.
- Lean Six Sigma Black Belt certification through ASQ or equivalent certification.
- Experience in rationalization and materials management/flow.
- Excellent verbal and written communication skills.
- Cross-functional team-building skills with high levels of professionalism, integrity, and enthusiasm.
- Advanced Factory Master Planning and goal deployment experience, leading medium to large FMP projects.
- Ability to effectively present information to management, public groups, and/or boards of directors.
- Experience working independently with minimal supervision.
- Knowledge of firearms, including quality, features, and safety aspects. (Preferred)
- Master’s Degree in Engineering or related field. (Preferred)
- Training in TPS or Shin Lean. (Preferred)
- Experience with New Product Introductions (NPI). (Preferred)
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